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Why in-wheel motors are the silver bullet for EVs

Any boy racers out there should be asking this question. Why are major manufacturers not putting more emphasis on in-wheel electric drive systems?

So often EVs are dismissed by drivers as glorified golf carts, but if you look at the performance claims of the electric cars that have in-wheel motors, they promise a satisfyingly white-knuckled experience for the most ardent petrolhead. Take the ZAP-X that I wrote about last week - its in-hub electric motors deliver 644 horsepower in all wheel drive mode and a top speed of 155mph.

Then there's the PML Mini QED that was show-cased last summer. With four 160 horsepower electric motors it can reach 150mph and does 0-60 in 4.5 seconds. I'm not remotely technical, but even I can see that there's something going on here.

And it gets even better. Apart from performance, there are many more advantages to having your motors tucked away inside the wheels.

For a start, in-wheel technology is adaptable to other vehicle chassis, so there's no need to design from scratch and you can benefit from all the work that's gone into low cost component sourcing for a production vehicle.

These motors also save masses of space and weight and use energy more efficiently by allowing for a four wheel drive system without need of transmission, driveshafts, differential gears or other complex mechanical components. The resulting extra space facilitates the storage of batteries, giving the option of allowing for extra modules to be fitted to improve power and range - or just making more space for passengers and their clobber. There's loads more, so if you want the full science bit, here it is. Dazzling stuff.

The reason that PML originally chose the MINI to demonstrate their technology was because of its broad appeal and iconic styling. It's also heavy for its size and doesn't offer much space to integrate the component set required for a top performance electric car, so they took the view that if they could successfully convert this vehicle, anything else should be a dawdle by comparison.

Starting with a standard BMW Mini One, PML discarded the engine, the disc brakes, the wheels, and the gearbox. These components were replaced by four electric wheels, a lithium polymer battery, a large ultra capacitor, a very small ICE with generator (so small it almost fits alongside the spare wheel), an energy management system and a 'sexy' in-car display module. It's worth having a look at the specification just to begin to understand what fabulous technology has gone into this car.

PML proudly claims on its website that "(This) is truly an outstanding example of British innovation at its best!" I'm totally with them on that one and I'm just wondering what it takes for them to be discovered by more EV manufacturers. And just imagine what they could do for multi-wheeled truck and bus manufacturers. 

The whole auto world seems to be battery-obsessed at the moment, but I'm starting to think that in-wheel motor technology is much more of a silver bullet when it comes to creating an electric car that ordinary drivers will actually desire.

Posted on Friday, February 16, 2007 at 05:02PM by Registered CommenterChristine Gupta in | Comments4 Comments

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Reader Comments (4)

Except, that inwheel motors have one ( arguably huge ) drawback.
Unsprung mass.
To illustrate shortly, the more mass you have not held up by suspension, the rougher your ride. Now, inwheel motors can completely do away with mechanical brakes, so that is going to save some unsprung mass, and some transmission parts are also going to go away, which again are partly unsprung mass.
But still, a lot of copper wire in the wheels is going to weigh some. In short, in-wheel motors require amazing power-to-weight ratios to compete in handling and ride comfort with "normal" motor placement.
Whether the benefits ( more room in body, precisely electronically controlled AWD, less moving parts ) are going to outweigh the drawbacks outlined above, is to be determined hopefully by open market competition.
February 17, 2007 | Unregistered Commenterkert
Kert, The other big benefit is achieved when you combine in-wheel motors with digital control.Because of weight savings by no longer needing heavy components for drive train,transaxles, diffs etc you can specify lighter suspension and this could be smart suspension like in electro-megnetic particle systems. Overall you save so much weight that you obtain efficiency in power to weight, and even the structure can become composites. You do need all wheel control software but now days this is no longer rocket science. This has to be a design engineering option for the next gerenations of EV's as the added range and performance pluses are a strong argument to shape basic design. I have driven a beast with 16 driving wheels and articualtion and it was as smooth as silk!
February 21, 2007 | Unregistered CommenterAsh Gupta
Ash I'm very curious - where was this 16 wheel drive vehicle? any pictures/specs?

it does occur to me that the future ev might as a matter of economics have say 6 smaller lighter/cheaper mass produced inwheel motors configured not to be in parallel rows so that a light weight active suspension [on license from Citroen perhaps?] could be very effective at providing a truly smooth ride [even at 20mph over road humps!]

if a standard small inwheel motor could be agreed on then heavier larger vehicles could just add additional wheels and plug them into the CAN bus. Also when a delivery vehicle is running empty it can just hoist the unneeded wheels of the road, as many ICE trucks do at the moment.
February 26, 2007 | Unregistered CommenterTaranga
Are the motors sealed so they can handle the water and also in climates like Canada we have snow so they have to be able to deal with the salt?

If you do the motor in the wheel do you regenative braking?
April 19, 2008 | Unregistered CommenterSEO Company

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